TIC INSERT FOR JAW LINERS


Shanghai Bogvik Wear Material Co., Ltd.

Tel: +86 158-5198-9372

Email: sales@bogvik.com

Fax: +86 158-6899-9133


Core Technology

 

At the forefront of engineering innovation for two decades, BOGVIK was the first Succeeded company to offer titanium carbide (TIC) wear parts in China and has recently added ceramic reinforced alloy (CRA) and tungsten carbide (WC) options for a number of parts. BOGVIK is also well-known for their revolutionary diverter valves allowing rapid in-line maintenance of slurry and cement transportation.

BOGVIK with Titanium Carbide (TIC) inserts deliver outstanding durability. Impactors/Blow Bars, Jaw Crusher Plates, Hammers, and Breaker Blocks are offered in TIC versions. We chose the rhino to symbolize the toughness of the titanium carbide rods that give our wear parts such power.

· Hardness (ISO 3878): 82.5±0.5 HRA

· TRS (ISO 3327): 1800-2000 N/mm2

· Porosities: A02B00C00

Titanium Carbide Rods Types:

 

BOGVIK  titanium carbide (TIC) jaw crusher wear parts are designed to increase the wear life of wear parts in abrasive environments. Titanium carbide columns are cast within proprietary alloys for added strength and durability.

 

· Increased Wear Life – BOGVIK’ s unique TIC insert jaw plates design features a strengthened high-wear zone for maximum usable wear life and reduced breakage.

· Consistent Wear – More consistent wear profile for uniform product output and increased efficiency.

· Fewer Change-Outs – Greater durability and longer wear life means fewer change outs, more up-time, and lower maintenance costs

 

BOGVIK supplies mine with Titanium Carbide jaw crusher wear parts to combat extremely hard and abrasive material.

Our Finland customer, who has a  C160 jaw crusher. Its jaw crusher parts from the local agency, its fixed jaw plate have 7 days working life and movable jaw plate have 14 days working life.

When the application changed to underground only, the increased hardness and abrasiveness of the material found underground reduced the wear life of the original parts. Our customer wants to increase the output, so need the jaw crusher wear parts to have a longer time.

BOGVIK custom-designed a set of TIC insert jaw plates which featured titanium carbide (TIC)inserts in the high wear areas of the manganese alloy jaws. This design improvement increased the wear life, the tic inserts fixed jaw plate span life increase to 15 days and the tic insert movable jaw plate span life increase to 90 days.

This dramatic improvement of over 8.57 times the wear life of the original manganese jaws was met with extreme satisfaction. The engineers at our customer expressed confidence in the movable jaw and do not feel the need to test its wear life as they “expect exceptional functioning knowing the performance of the fixed jaw”.

· Increased Wear Life - BOGVIK’ s unique TIC hammer and blow bar design features a strengthened high-wear zone for maximum usable wear life and reduced breakage.

· Consistent Wear - More consistent wear profile for uniform product output and  increased efficiency.

· Fewer Change-Outs - Greater durability and longer wear life means fewer change outs, more up-time, and lower maintenance costs.

· Increased Wear Life - BOGVIK’ s unique TIC hammer and blow bar design features a strengthened high-wear zone for maximum usable wear life and reduced breakage.

· Consistent Wear - More consistent wear profile for uniform product output and increased efficiency.

· Fewer Change-Outs - Greater durability and longer wear life means fewer change outs, more up-time, and lower maintenance costs.

Case Study 1: Recycling Plant, 1213 Impact Crusher (85% concrete, 15% asphalt)

After Switching to BOGVIK TIC: BOGVIK M19 TIC Blow Bars crushed 38000 Tons: 3.45 X wear life!

Case Study 2: Cement Plant, 341lb Universal/ ThyssenKrupp Hammers (limestone)

After Switching to BOGVIK TIC: BOGVIK TIC hammers with 40mm pins averaging 1000-1300 hours: up to 2.22 X wear life! TIC hammers with 60mm pins projected wear life 1500 hours: up to 2.5 X wear life!

Case Study 3: Cement Plant, 1550 Pennsylvania Hammer Mill (limestone)

After Switching to BOGVIK TIC: BOGVIK TIC M2 Hammers and suspension pins lasted 8 weeks: up to 4 X wear life!

TIC Insert Cone Liner & Bowl Liner

When it comes to Replacement tic insert cone liner and bowl liner, BOGVIK has been crushing the market for decades. If you demand the peace of mind that comes with ISO 9001-certified, fully-guaranteed and warranted replacement parts for your cone crusher. BOGVIK can supply tic insert cone crusher wear parts.

Benefits

· Strengthens as It Works – Concaves and mantles body are cast in durable manganese steel (Mn18Cr2) that gets harder the longer you work it.

· Titanium Carbides –TIC inserts currently available are 20mm, 40mm, 60mm, and 80mm depths.

Study Case

BOGVIK’ s innovative titanium carbide Cone liners  inserts the result in less frequent hammer replacements and significant cost savings.

40 mm TIC Terex MVP450 Cone liner & Bowl Liner

HP500 Cone Crusher

Improve wear life and avoid costly shutdowns of the kiln due to part replacement.

Replace the manganese Cone liners with 40mm TIC parts.

The normal original Terex Cone liners just work 7 days, after choose BOGVIK’ s 40mm TIC cone liners and bowl liners, its span life arrival 21 days. 3 times than the original parts

 

 

High Chromium Blow Bar with Ceramic Inserts

When inserted with high hardness ceramics, the Martensitic steel blow bar is dramatically in enforced for wear resistance on the wear surface. This makes them the ideal solutions use in primary or secondary crushing where wear and impact resistance are both required. The life time is up to 2 times or longer on than martensitic blow bars without ceramic inserts.

We deliver the correct blend of toughness, shock resistance, and edge-holding characteristics required for each application. Though a lot of alloy chemistry selection and related with changeable heat treatment, we are expert on casting them and archive excellent performance, especially on BV low alloy steel hammer with ceramic insert to extend the max wearing life.

To precisely control the carbon percentage to 0.01%, and adjust Ni percentage to control the quench performance. Cr is controlled to balance the carbon variable and Ni variable. Heat treatment is quenched and tempered. Low carbon martensitic alloy steel, Quenched and tempered steel, quenched martensitic transformation. Ceramic is the key to get the wearing life and BV is the key to hold the ceramic.

1.hammer in manganese steel.
2.hammer in high chrome white iron.
3.hammer in high chrome with ceramic inserts.
4.hammer in low carbon alloy steel.

Core Technology

 

At the forefront of engineering innovation for two decades, BOGVIK was the first Succeeded company to offer titanium carbide (TIC) wear parts in China and has recently added ceramic reinforced alloy (CRA) and tungsten carbide (WC) options for a number of parts. BOGVIK is also well-known for their revolutionary diverter valves allowing rapid in-line maintenance of slurry and cement transportation.

BOGVIK with Titanium Carbide (TIC) inserts deliver outstanding durability. Impactors/Blow Bars, Jaw Crusher Plates, Hammers, and Breaker Blocks are offered in TIC versions. We chose the rhino to symbolize the toughness of the titanium carbide rods that give our wear parts such power.

· Hardness (ISO 3878): 82.5±0.5 HRA

· TRS (ISO 3327): 1800-2000 N/mm2

· Porosities: A02B00C00

Titanium Carbide Rods Types:

 

BOGVIK  titanium carbide (TIC) jaw crusher wear parts are designed to increase the wear life of wear parts in abrasive environments. Titanium carbide columns are cast within proprietary alloys for added strength and durability.

 

· Increased Wear Life – BOGVIK’ s unique TIC insert jaw plates design features a strengthened high-wear zone for maximum usable wear life and reduced breakage.

· Consistent Wear – More consistent wear profile for uniform product output and increased efficiency.

· Fewer Change-Outs – Greater durability and longer wear life means fewer change outs, more up-time, and lower maintenance costs

 

BOGVIK supplies mine with Titanium Carbide jaw crusher wear parts to combat extremely hard and abrasive material.

Our Finland customer, who has a  C160 jaw crusher. Its jaw crusher parts from the local agency, its fixed jaw plate have 7 days working life and movable jaw plate have 14 days working life.

When the application changed to underground only, the increased hardness and abrasiveness of the material found underground reduced the wear life of the original parts. Our customer wants to increase the output, so need the jaw crusher wear parts to have a longer time.

BOGVIK custom-designed a set of TIC insert jaw plates which featured titanium carbide (TIC)inserts in the high wear areas of the manganese alloy jaws. This design improvement increased the wear life, the tic inserts fixed jaw plate span life increase to 15 days and the tic insert movable jaw plate span life increase to 90 days.

This dramatic improvement of over 8.57 times the wear life of the original manganese jaws was met with extreme satisfaction. The engineers at our customer expressed confidence in the movable jaw and do not feel the need to test its wear life as they “expect exceptional functioning knowing the performance of the fixed jaw”.

· Increased Wear Life - BOGVIK’ s unique TIC hammer and blow bar design features a strengthened high-wear zone for maximum usable wear life and reduced breakage.

· Consistent Wear - More consistent wear profile for uniform product output and  increased efficiency.

· Fewer Change-Outs - Greater durability and longer wear life means fewer change outs, more up-time, and lower maintenance costs.

· Increased Wear Life - BOGVIK’ s unique TIC hammer and blow bar design features a strengthened high-wear zone for maximum usable wear life and reduced breakage.

· Consistent Wear - More consistent wear profile for uniform product output and increased efficiency.

· Fewer Change-Outs - Greater durability and longer wear life means fewer change outs, more up-time, and lower maintenance costs.

Case Study 1: Recycling Plant, 1213 Impact Crusher (85% concrete, 15% asphalt)

After Switching to BOGVIK TIC: BOGVIK M19 TIC Blow Bars crushed 38000 Tons: 3.45 X wear life!

Case Study 2: Cement Plant, 341lb Universal/ ThyssenKrupp Hammers (limestone)

After Switching to BOGVIK TIC: BOGVIK TIC hammers with 40mm pins averaging 1000-1300 hours: up to 2.22 X wear life! TIC hammers with 60mm pins projected wear life 1500 hours: up to 2.5 X wear life!

Case Study 3: Cement Plant, 1550 Pennsylvania Hammer Mill (limestone)

After Switching to BOGVIK TIC: BOGVIK TIC M2 Hammers and suspension pins lasted 8 weeks: up to 4 X wear life!

TIC Insert Cone Liner & Bowl Liner

When it comes to Replacement tic insert cone liner and bowl liner, BOGVIK has been crushing the market for decades. If you demand the peace of mind that comes with ISO 9001-certified, fully-guaranteed and warranted replacement parts for your cone crusher. BOGVIK can supply tic insert cone crusher wear parts.

Benefits

· Strengthens as It Works – Concaves and mantles body are cast in durable manganese steel (Mn18Cr2) that gets harder the longer you work it.

· Titanium Carbides –TIC inserts currently available are 20mm, 40mm, 60mm, and 80mm depths.

Study Case

BOGVIK’ s innovative titanium carbide Cone liners  inserts the result in less frequent hammer replacements and significant cost savings.

40 mm TIC Terex MVP450 Cone liner & Bowl Liner

HP500 Cone Crusher

Improve wear life and avoid costly shutdowns of the kiln due to part replacement.

Replace the manganese Cone liners with 40mm TIC parts.

The normal original Terex Cone liners just work 7 days, after choose BOGVIK’ s 40mm TIC cone liners and bowl liners, its span life arrival 21 days. 3 times than the original parts

 

 

High Chromium Blow Bar with Ceramic Inserts

When inserted with high hardness ceramics, the Martensitic steel blow bar is dramatically in enforced for wear resistance on the wear surface. This makes them the ideal solutions use in primary or secondary crushing where wear and impact resistance are both required. The life time is up to 2 times or longer on than martensitic blow bars without ceramic inserts.

We deliver the correct blend of toughness, shock resistance, and edge-holding characteristics required for each application. Though a lot of alloy chemistry selection and related with changeable heat treatment, we are expert on casting them and archive excellent performance, especially on BV low alloy steel hammer with ceramic insert to extend the max wearing life.

To precisely control the carbon percentage to 0.01%, and adjust Ni percentage to control the quench performance. Cr is controlled to balance the carbon variable and Ni variable. Heat treatment is quenched and tempered. Low carbon martensitic alloy steel, Quenched and tempered steel, quenched martensitic transformation. Ceramic is the key to get the wearing life and BV is the key to hold the ceramic.

1.hammer in manganese steel.
2.hammer in high chrome white iron.
3.hammer in high chrome with ceramic inserts.
4.hammer in low carbon alloy steel.

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TIC INSERT FOR JAW LINERS-null

TIC INSERT FOR JAW LINERS

Core Technology BV Titanium Carbide Insert At the forefront of engineering innovation for two decades, BOGVIK was the first Succeeded company to offer titanium carbide (TIC) wear parts in China and has recently added ceramic reinforced alloy (CRA) an...

TIC INSERT FOR JAW LINERS-null

TIC INSERT FOR JAW LINERS

Core Technology BV Titanium Carbide Insert At the forefront of engineering innovation for two decades, BOGVIK was the first Succeeded company to offer titanium carbide (TIC) wear parts in China and has recently added ceramic reinforced alloy (CRA) an...

TIC INSERT FOR JAW LINERS-null

TIC INSERT FOR JAW LINERS

Core Technology BV Titanium Carbide Insert At the forefront of engineering innovation for two decades, BOGVIK was the first Succeeded company to offer titanium carbide (TIC) wear parts in China and has recently added ceramic reinforced alloy (CRA) an...

TIC INSERT FOR JAW LINERS-null

TIC INSERT FOR JAW LINERS

Core Technology BV Titanium Carbide Insert At the forefront of engineering innovation for two decades, BOGVIK was the first Succeeded company to offer titanium carbide (TIC) wear parts in China and has recently added ceramic reinforced alloy (CRA) an...

TIC INSERT FOR JAW LINERS-null

TIC INSERT FOR JAW LINERS

Core Technology BV Titanium Carbide Insert At the forefront of engineering innovation for two decades, BOGVIK was the first Succeeded company to offer titanium carbide (TIC) wear parts in China and has recently added ceramic reinforced alloy (CRA) an...

TIC INSERT FOR JAW LINERS-null

TIC INSERT FOR JAW LINERS

Core Technology BV Titanium Carbide Insert At the forefront of engineering innovation for two decades, BOGVIK was the first Succeeded company to offer titanium carbide (TIC) wear parts in China and has recently added ceramic reinforced alloy (CRA) an...

TIC INSERT FOR JAW LINERS-null

TIC INSERT FOR JAW LINERS

Core Technology BV Titanium Carbide Insert At the forefront of engineering innovation for two decades, BOGVIK was the first Succeeded company to offer titanium carbide (TIC) wear parts in China and has recently added ceramic reinforced alloy (CRA) an...

TIC INSERT FOR JAW LINERS-null

TIC INSERT FOR JAW LINERS

Core Technology BV Titanium Carbide Insert At the forefront of engineering innovation for two decades, BOGVIK was the first Succeeded company to offer titanium carbide (TIC) wear parts in China and has recently added ceramic reinforced alloy (CRA) an...

TIC INSERT FOR JAW LINERS-null

TIC INSERT FOR JAW LINERS

Core Technology BV Titanium Carbide Insert At the forefront of engineering innovation for two decades, BOGVIK was the first Succeeded company to offer titanium carbide (TIC) wear parts in China and has recently added ceramic reinforced alloy (CRA) an...

TIC INSERT FOR JAW LINERS-null

TIC INSERT FOR JAW LINERS

Core Technology BV Titanium Carbide Insert At the forefront of engineering innovation for two decades, BOGVIK was the first Succeeded company to offer titanium carbide (TIC) wear parts in China and has recently added ceramic reinforced alloy (CRA) an...

TIC INSERT FOR JAW LINERS-null

TIC INSERT FOR JAW LINERS

Core Technology BV Titanium Carbide Insert At the forefront of engineering innovation for two decades, BOGVIK was the first Succeeded company to offer titanium carbide (TIC) wear parts in China and has recently added ceramic reinforced alloy (CRA) an...

TIC INSERT FOR JAW LINERS-null

TIC INSERT FOR JAW LINERS

Core Technology BV Titanium Carbide Insert At the forefront of engineering innovation for two decades, BOGVIK was the first Succeeded company to offer titanium carbide (TIC) wear parts in China and has recently added ceramic reinforced alloy (CRA) an...

TIC INSERT FOR JAW LINERS-null

TIC INSERT FOR JAW LINERS

Core Technology BV Titanium Carbide Insert At the forefront of engineering innovation for two decades, BOGVIK was the first Succeeded company to offer titanium carbide (TIC) wear parts in China and has recently added ceramic reinforced alloy (CRA) an...

TIC INSERT FOR JAW LINERS-null

TIC INSERT FOR JAW LINERS

Core Technology BV Titanium Carbide Insert At the forefront of engineering innovation for two decades, BOGVIK was the first Succeeded company to offer titanium carbide (TIC) wear parts in China and has recently added ceramic reinforced alloy (CRA) an...

TIC INSERT FOR JAW LINERS-null

TIC INSERT FOR JAW LINERS

Core Technology BV Titanium Carbide Insert At the forefront of engineering innovation for two decades, BOGVIK was the first Succeeded company to offer titanium carbide (TIC) wear parts in China and has recently added ceramic reinforced alloy (CRA) an...

TIC INSERT FOR JAW LINERS-null

TIC INSERT FOR JAW LINERS

Core Technology BV Titanium Carbide Insert At the forefront of engineering innovation for two decades, BOGVIK was the first Succeeded company to offer titanium carbide (TIC) wear parts in China and has recently added ceramic reinforced alloy (CRA) an...

TIC INSERT FOR JAW LINERS-null

TIC INSERT FOR JAW LINERS

Core Technology BV Titanium Carbide Insert At the forefront of engineering innovation for two decades, BOGVIK was the first Succeeded company to offer titanium carbide (TIC) wear parts in China and has recently added ceramic reinforced alloy (CRA) an...

TIC INSERT FOR JAW LINERS-null

TIC INSERT FOR JAW LINERS

Core Technology BV Titanium Carbide Insert At the forefront of engineering innovation for two decades, BOGVIK was the first Succeeded company to offer titanium carbide (TIC) wear parts in China and has recently added ceramic reinforced alloy (CRA) an...

TIC INSERT FOR JAW LINERS-null

TIC INSERT FOR JAW LINERS

Core Technology BV Titanium Carbide Insert At the forefront of engineering innovation for two decades, BOGVIK was the first Succeeded company to offer titanium carbide (TIC) wear parts in China and has recently added ceramic reinforced alloy (CRA) an...

TIC INSERT FOR JAW LINERS-null

TIC INSERT FOR JAW LINERS

Core Technology BV Titanium Carbide Insert At the forefront of engineering innovation for two decades, BOGVIK was the first Succeeded company to offer titanium carbide (TIC) wear parts in China and has recently added ceramic reinforced alloy (CRA) an...

TIC INSERT FOR JAW LINERS-null

TIC INSERT FOR JAW LINERS

Core Technology BV Titanium Carbide Insert At the forefront of engineering innovation for two decades, BOGVIK was the first Succeeded company to offer titanium carbide (TIC) wear parts in China and has recently added ceramic reinforced alloy (CRA) an...

TIC INSERT FOR JAW LINERS-null

TIC INSERT FOR JAW LINERS

Core Technology BV Titanium Carbide Insert At the forefront of engineering innovation for two decades, BOGVIK was the first Succeeded company to offer titanium carbide (TIC) wear parts in China and has recently added ceramic reinforced alloy (CRA) an...

TIC INSERT FOR JAW LINERS-null

TIC INSERT FOR JAW LINERS

Core Technology BV Titanium Carbide Insert At the forefront of engineering innovation for two decades, BOGVIK was the first Succeeded company to offer titanium carbide (TIC) wear parts in China and has recently added ceramic reinforced alloy (CRA) an...

TIC INSERT FOR JAW LINERS-null

TIC INSERT FOR JAW LINERS

Core Technology BV Titanium Carbide Insert At the forefront of engineering innovation for two decades, BOGVIK was the first Succeeded company to offer titanium carbide (TIC) wear parts in China and has recently added ceramic reinforced alloy (CRA) an...

TIC INSERT FOR JAW LINERS-null

TIC INSERT FOR JAW LINERS

Core Technology BV Titanium Carbide Insert At the forefront of engineering innovation for two decades, BOGVIK was the first Succeeded company to offer titanium carbide (TIC) wear parts in China and has recently added ceramic reinforced alloy (CRA) an...

TIC INSERT FOR JAW LINERS-null

TIC INSERT FOR JAW LINERS

Core Technology BV Titanium Carbide Insert At the forefront of engineering innovation for two decades, BOGVIK was the first Succeeded company to offer titanium carbide (TIC) wear parts in China and has recently added ceramic reinforced alloy (CRA) an...

TIC INSERT FOR JAW LINERS-null

TIC INSERT FOR JAW LINERS

Core Technology BV Titanium Carbide Insert At the forefront of engineering innovation for two decades, BOGVIK was the first Succeeded company to offer titanium carbide (TIC) wear parts in China and has recently added ceramic reinforced alloy (CRA) an...

TIC INSERT FOR JAW LINERS-null

TIC INSERT FOR JAW LINERS

Core Technology BV Titanium Carbide Insert At the forefront of engineering innovation for two decades, BOGVIK was the first Succeeded company to offer titanium carbide (TIC) wear parts in China and has recently added ceramic reinforced alloy (CRA) an...

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